Manual GSF 650 2005-2009, SUZUKI GSF650 BANDIT

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GSF650
/
S
FOREWORD
GROUP INDEX
This manual contains an introductory description on
the SUZUKI GSF650/S and procedures for its
inspection/service and overhaul of its main compo-
nents.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the motorcycle and its main-
tenance. Use this section as well as other sections
to use as a guide for proper inspection and service.
This manual will help you know the motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
FUEL SYSTEM
4
*
This manual has been prepared on the basis of
the latest specifications at the time of publica-
tion. If modifications have been made since
then, differences may exist between the content
of this manual and the actual motorcycle.
*
Illustrations in this manual are used to show the
basic principles of operation and work proce-
dures. They may not represent the actual
motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motorcy-
cles. If you do not have the proper knowledge
and tools, ask your authorized SUZUKI motor-
cycle dealer to help you.
CHASSIS
5
ELECTRICAL SYSTEM
6
SERVICING INFORMATION
7
@
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the motorcycle
unsafe for the rider and passenger.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2004
           HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow you to find
the first page of the section easily.
4. The contents are listed on the first page of each section to
help find the item and page you need.
COMPONENT PARTS AND WORK TO BE DONE
Under the name of each system or unit, is its exploded view. Work instructions and other service information
such as the tightening torque, lubricating points and locking agent points, are provided.
Example: Front wheel
/
Front axle
0
Dust seal
1
Brake disc (RH)
2
Bearing (RH)
3
Spacer
4
Bearing (LH)
5
Brake disc (LH)
6
Collar
7
Front wheel
.
Air bleeder valve
?
Balancer
?
Front axle
@
Brake disc bolt
?
ITEM N·m kgf-m
?
65
6.5
@
23
2.3
SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for servic-
ing. The meaning of each symbol is also included in the table.
SYMBOL
DEFINITION
SYMBOL
DEFINITION
Torque control required.
Data beside it indicates specified
torque.
Apply THREAD LOCK “1342”.
99000-32050
Apply oil.
Use engine oil unless otherwise speci-
fied.
Apply THREAD LOCK SUPER “1360”.
99000-32130
Apply molybdenum oil solution (mixture
of engine oil and SUZUKI MOLY PASTE
in a ratio of 1:1).
Use fork oil.
99000-99044-10G
Apply SUZUKI SUPER GREASE “A”.
99000-25010
Apply or use brake fluid.
Apply SUZUKI MOLY PASTE.
99000-25140
Measure in voltage range.
Apply SUZUKI SILICONE GREASE.
99000-25100
Measure in resistance range.
Apply PBC GREASE.
99000-25110
Measure in current range.
Apply THERMO-GREASE.
99000-59029
Measure in diode test range.
Apply SUZUKI BOND “1207B”.
99000-31140
Measure in continuity test range.
Apply SUZUKI BOND “1215”.
99000-31110
Use special tool.
Apply THREAD LOCK SUPER “1303”.
99000-32030
Indication of service data.
Apply THREAD LOCK SUPER “1322”.
99000-32110
GENERAL INFORMATION 1-1
GENERAL INFORMATION
1
CONTENTS
WARNING/CAUTION/NOTE .........................................................................1- 2
GENERAL PRECAUTIONS ...........................................................................1- 2
SUZUKI GSF650 (2005-MODEL) ..................................................................1- 4
SUZUKI GSF650S (2005-MODEL) ................................................................1- 4
SERIAL NUMBER LOCATION ......................................................................1- 4
FUEL AND OIL RECOMMENDATION ..........................................................1- 5
FUEL (For Canada) ...............................................................................1- 5
FUEL (For other countries) ..................................................................1- 5
ENGINE OIL ...........................................................................................1- 5
BRAKE FLUID ........................................................................................1- 5
FRONT FORK OIL .................................................................................1- 5
BREAK-lN PROCEDURES ...........................................................................1- 6
COUNTRY AND AREA CODES
The following codes stand for the applicable country(-ies) and area(-s).
CODE
COUNTRY OR AREA
E-02
E-19
E-28
England (UK)
European markets
Canada
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